Diagram of mallet

Simplified diagram of a en locomotive with Mallet-style articulation. Originally from en.

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Diagram of mallet

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A mallet is a tool used for imparting force on another object, often made of rubber or sometimes wood , that is smaller than a maul or beetle, and usually has a relatively large head. The term is descriptive of the overall size and proportions of the tool, and not the materials it may be made of, though most mallets have striking faces that are softer than steel. Mallets are used in various industries, such as upholstery work, and a variety of other general purposes. It is a tool of preference for wood workers using chisels with plastic, metal, or wooden handles, as they give a softened strike with a positive drive. Mallets of various types are some of the oldest forms of tools , and have been found in Stone Age gravesites. Mallets used as drumsticks are often used to strike a marimba , xylophone , glockenspiel , metallophone , or vibraphone , collectively referred to as mallet percussion.

The carving mallet is an indispensable tool for a woodcarver. It occurred to me that this would be a good project for teaching and practicing spindle turning skills. Mount the wood between centers. If you are just learning to use a skew chisel, I suggest a medium-density hardwood like cherry or soft maple. And if you are new to spindle turning, you might want to use a safety, or cup, drive center like the one shown.

Diagram of mallet

A wooden mallet is an essential tool around a woodworking shop, especially when cutting mortises and dovetails by hand. I use the type with a rectangular head and flat surfaces because it is best for assembling and disassembling furniture without marring the wood. When marking a new mallet, angle the flat sides according to the diagram A. The distance X is the length of your arm from wrist to elbow about a foot plus the length of the mallet handle. The slope of the other two faces, the narrower profile, is derived in exactly the same way. It is these faces that are used when working in a confined space with limited room to swing. To find the balance point, put the mallet on a flat surface, with a pencil under the head, as shown in diagram B. The balance point should be somewhere between the half point and the third point as shown in C. This is the optimum impact point, and if the mallet is not balanced about that point, the handle will tend to fly up or down each time you hit a hard surface. This weakens the blow and also jars the hand and arm each time you strike the tool — chisel, gouge or whatever.

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A wooden mallet is an essential tool in any woodshop and is something that I use almost every project. This easy woodworking project is something that every beginner woodworker should try.

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